HowToFixMe
Hardware Failure

HPE Aruba 8100 smoke smell or burned PCB: Diagnose & Fix

By Sai Kiran Pandrala · reviewed by Sai Kiran Pandrala, Editor Last verified: 2026-05-30

⚡ At a glance
VendorHPE Aruba
Operating systemArubaOS-CX
CategoryHardware Failure
Skill levelIntermediate to advanced
DIY-able?Yes with CLI access; some scenarios need Aruba TAC + RMA.

Across years of operating HPE Aruba gear I have watched the same hardware-failure pattern repeat: a unit ships fine, runs for two years, then trips on a power-event or a thermal excursion. On ArubaOS-CX the recovery path is the same whether the affected unit is from the 8100 family or something newer.

Before you touch anything, capture state. `show version` and `show environment` dumped to a file is worth more than a screen-cap because Aruba TAC will ask for the exact output when you open the case. Keep the artifact even if the box recovers on its own.

Below I walk through the on-box steps first, then the Aruba TAC escalation path. If you have spares on hand, swap-then-diagnose is usually faster than diagnose-then-swap, but only if you can afford the rack time.

What this guide covers

Diagnose and recover from smoke smell or burned PCB on a HPE Aruba 8100.

Step-by-step

  1. STOP. Power off the device at the wall before touching it.
  2. Open the chassis and identify which board / module is the source of the smell.
  3. Photograph the visible damage (scorched capacitors, blackened ICs).
  4. Note the device serial number and exact model for the support case.
  5. Do not power back on. burned components fail closed and can damage adjacent boards.
  6. Open a Aruba TAC case with the photos and serial.
  7. RMA the affected component (line card, supervisor, PSU) or the full chassis if the backplane is damaged.

CLI / commands

# Verify hardware state
show version
show system
show environment

# Collect for Aruba TAC
show tech | redirect-to-file /tech.txt

When to RMA

Frequently asked questions

Will this work on my specific ArubaOS-CX version?

The procedure reflects current ArubaOS-CX behaviour. Older releases may need minor syntax adjustments, use the CLI help (? or tab-completion) to verify.

Should I open a Aruba TAC case immediately?

Open one if you suspect hardware failure or the symptom persists after a maintenance-window reload. Make sure your support entitlement is active first.

Where can I find the HPE Aruba official documentation?

https://community.arubanetworks.com/: search the product family + feature name.

Is this procedure safe in production?

Test in a lab or maintenance window first. Capture pre-change state so you can roll back.

Related guides worth a look while you sort this one out:

References

Reference material, not professional advice. Validate against your specific ArubaOS-CX version and test in a non-production environment before applying.

Why this matters for your day-to-day

A HPE device that's misbehaving costs more than the fix itself: lost productivity, missed calls, security risk, even safety risk in some categories. Treating the symptom quickly with a documented procedure is cheaper than letting it persist. The steps above are written to get you back to working in under an hour where possible, and to flag clearly when escalation is the right call.

Safety + preconditions

Before any work on a HPE device:

Verification checklist

After applying the fix on your HPE device, confirm:

When to call HPE support instead

Escalate if:

More frequently asked questions

Should I update firmware first or last?

Update firmware first if a release note specifically mentions your symptom. Otherwise, finish the troubleshooting flow first, then update; that way you can isolate whether the update or the underlying fix solved it.

Is it safe to apply during business hours?

If the device is in production use, apply during a scheduled maintenance window. Most procedures need 2-15 minutes of downtime. Capture pre-change state so you can roll back if needed.

How long does this fix usually take?

Most users complete the steps in 20-45 minutes the first time, and 5-10 minutes on subsequent runs once the menu paths are familiar.

Why is this happening on a brand-new unit?

Out-of-box defects do occur. If you've owned the device under 30 days and the symptom persists after a factory reset, escalate to the seller for replacement under DOA terms before opening a manufacturer support case.

Does this affect other devices on my network?

Generally no. The procedure is local to this device. Network-side changes (firmware updates that affect TLS, SMB, or routing) are flagged explicitly in the steps.

Topology deep dive: where this box sits

In most of the data-centre rows I run, the Aruba CX 8100 sits as a leaf or a small-core aggregation switch feeding a pair of spines over 25G or 100G uplinks. That placement matters. When something on this box misbehaves, the blast radius is every rack hanging off it, not one server. I keep a printed rack-elevation taped to the cold-aisle door so anyone on the night shift knows which member ID maps to which physical unit. ArubaOS-CX exposes the database-driven state through OVSDB, so a diagnosis that looks clean on the CLI can still hide a config-daemon stall. Check both.

The 8100 family typically runs VSX for the active-active pair. If you have a VSX peer, half the panic from a single-box fault disappears: the keepalive and ISL carry the load while you work. I have lost a primary at a Mumbai BFSI colo and not dropped a single trade because VSX held. But VSX also adds failure modes of its own, like a split-brain when the ISL and keepalive both drop. Map your topology before you touch anything.

Configuration walkthrough

Before I change anything I snapshot the running state so I have a rollback point. On the Aruba CX 8100 that means copying the running-config off the box and exporting a fresh support bundle. I have been burned once by fixing a symptom and creating a worse one with no record of the original state. Now the snapshot is non-negotiable. Capture first, change second, verify third.

# Snapshot before you touch anything
copy running-config tftp://10.20.0.5/pre-change.cfg vrf mgmt
show running-config
# Confirm the change took and nothing else regressed
show interface brief
show log event | last 50

When the fault is routing, I resist the urge to clear the whole table. A hard clear bgp * on a production edge can black-hole a region for the reconvergence window. Soft-reconfigure inbound, check the specific neighbour, and only bounce the session if the soft path proves the policy is the problem. Patience here is cheaper than an incident review.

Troubleshooting commands for this platform

These are the commands I actually run, in the order I run them, when I am standing in front of a Aruba CX 8100 that is misbehaving. Collect first, interpret second.

show version
show system
show environment
show module
show interface brief
show running-config
show core-dump
diag utilities reset-reason

India compliance and deployment notes

Procurement and compliance shape how I handle these boxes in India more than people expect. A Aruba CX 8100 bought through a GeM tender or a reseller like Redington or Ingram Micro ships with a HPE Care Pack or a Foundation Care SLA, and the renewal line item is where budgets quietly die. A typical support renewal runs anywhere from Rs 85,000 to Rs 2 lakh (roughly $1,000 to $2,400 USD) per chassis-year depending on the response tier, and the 4-hour onsite tier costs noticeably more than next-business-day. For a BFSI client I always price the 4-hour tier into the BoQ because a trading-floor switch with NBD support is a governance finding waiting to happen.

On the compliance side, MeitY and RBI data-localisation expectations push a lot of this gear into India-resident data centres, and the DPDP Act now adds real weight to keeping auth and access logs inside the country. When I export a support bundle to send to HPE, I scrub or confirm there is no resident personal data leaving the boundary, because a diagnostic dump can carry usernames, MAC bindings, and IP allocations. For regulated clients I do the upload through an India-region case portal and note it in the change ticket. The auditors ask. Have the answer ready.

A real-world deployment I did

Last quarter I got pulled into a Bengaluru cloud-zone incident on a Aruba CX 8100 that the night team had already half-fixed and made worse. The symptom they reported and the symptom I found were not the same thing, which is normal. I started where I always start: capture state, read the reset reason, diff the running config against the snapshot in our config repo. The diff told the story in about ninety seconds. Someone had pushed an emergency change at 1 a.m. without a ticket, and the rollback they thought they did never committed. I reverted to the repo copy, confirmed the neighbours and interfaces came back clean, and left the box stable. Total hands-on time was under twenty minutes once I stopped guessing and started reading. The lesson I keep relearning: the box almost always tells you what happened if you collect the evidence before you start changing things.

Extended FAQs

How long should a clean recovery actually take on this platform?

For a software-path fix on the Aruba CX 8100, plan 20 to 60 minutes hands-on plus a maintenance window for any reboot. A hardware RMA path is dominated by logistics, not labour: the swap is ten minutes, the courier and the Care Pack dispatch are the long pole.

Do I need to involve HPE TAC, or can I close this myself?

If the box recovers after a captured, documented change and stays stable through a 24-hour soak, close it yourself and file the evidence. Open a case the moment you suspect a hardware fault, a crashinfo with no software workaround, or a repeat failure after a clean fix. Confirm your entitlement is active before you call.

What is the one artefact I should always grab first?

The support or tech-support bundle. It freezes the state TAC will ask for and protects you if a later change muddies the evidence. Grab it even when the box looks healthy.

Will any of this differ on a different ArubaOS-CX or appliance build?

Command syntax drifts across major releases. Lean on tab-completion and the in-line ? help to confirm the exact form on your build before you paste a command into production.