Upgrade Failure

Nvidia (Mellanox) SN3420: How to do an emergency image reload from the boot loader

By Sai Kiran Pandrala · reviewed by Sai Kiran Pandrala, Editor Last verified: 2026-05-30

⚡ At a glance
VendorNvidia (Mellanox)
Operating systemCumulus Linux / NVOS / SONiC
CategoryUpgrade Failure
Skill levelIntermediate to advanced
DIY-able?Yes with CLI access; some scenarios need Nvidia Enterprise Support + RMA.

I have run more Nvidia (Mellanox) upgrades than I can count and the only ones that hurt are the ones where I skipped image-integrity verification. Cumulus Linux / NVOS / SONiC either ships a `verify` step or expects you to checksum the file before onie-nos-install /home/cumulus/cumulus-linux-5.x.img.

On the SN3420 platform the activation phase is where you lose data-plane connectivity. Plan the change window around that window, not the full upgrade duration.

If something goes wrong, the rollback path on Cumulus Linux / NVOS / SONiC is well-trodden: but only if you saved running-config before starting. Do that now, before anything else.

What this guide covers

Do an emergency image reload from the boot loader on a Nvidia (Mellanox) SN3420 (Cumulus Linux / NVOS / SONiC).

Step-by-step

  1. At the boot loader, configure IP, gateway, TFTP server.
  2. Download the image.
  3. Set the boot variable to the new image.
  4. Reset to boot.

CLI / commands

# Boot recovery prompt: ONIE:/ #

# Verify image
nv show system

# Upgrade
onie-nos-install /home/cumulus/cumulus-linux-5.x.img

# Save / commit
nv config save

# Rollback
nv config patch (revert to last apply)

Recovery options

Frequently asked questions

Will this work on my specific Cumulus Linux / NVOS / SONiC version?

The procedure reflects current Cumulus Linux / NVOS / SONiC behaviour. Older releases may need minor syntax adjustments, use the CLI help (? or tab-completion) to verify.

Should I open a Nvidia Enterprise Support case immediately?

Open one if you suspect hardware failure or the symptom persists after a maintenance-window reload. Make sure your support entitlement is active first.

Where can I find the Nvidia (Mellanox) official documentation?

https://docs.nvidia.com/networking/. search the product family + feature name.

Is this procedure safe in production?

Test in a lab or maintenance window first. Capture pre-change state so you can roll back.

Related guides worth a look while you sort this one out:

References


Reference material, not professional advice. Validate against your specific Cumulus Linux / NVOS / SONiC version and test in a non-production environment before applying.

Why this matters for your day-to-day

A Nvidia device that's misbehaving costs more than the fix itself: lost productivity, missed calls, security risk, even safety risk in some categories. Treating the symptom quickly with a documented procedure is cheaper than letting it persist. The steps above are written to get you back to working in under an hour where possible, and to flag clearly when escalation is the right call.

Before you start

A few things to confirm so the Nvidia device fix goes cleanly:

Verification checklist

After applying the fix on your Nvidia device, confirm:

Escalation guide

For a Nvidia device, the right escalation depends on impact:

More frequently asked questions

How long does this fix usually take?

Most users complete the steps in 20-45 minutes the first time, and 5-10 minutes on subsequent runs once the menu paths are familiar.

Why is this happening on a brand-new unit?

Out-of-box defects do occur. If you've owned the device under 30 days and the symptom persists after a factory reset, escalate to the seller for replacement under DOA terms before opening a manufacturer support case.

What if my model isn't exactly the same revision?

Cross-check the model code on the rating plate against the manufacturer support page. Major firmware generations sometimes shift the menu path; the option is usually under a similarly-named section.

What if the fix returns after a reboot?

Persistent fault returns mean either: a hardware fault (escalate), a configuration that's being overwritten by a sync source (check cloud profiles), or a regression in a recent firmware update (rollback).

How often should I run preventive checks?

Quarterly for most consumer devices; monthly for production / commercial devices. Set a calendar reminder so the device stays healthy between issues.